Close drain
Interlocked actuator output establishes the closed-basin state.
Dedicated bottle-cleaning machineRepeatable bottle cleaning.
Controlled step by step.
BottleMaster is a purpose-built bottle sanitation system that executes configurable wash, injection, dwell, drain, and rinse behavior through KleanKontrol I/O.
Configurable operating profilesDefined completion phaseDefined service behavior
Product brief
Built on a configurable control foundationWorkflow engine, profiles, Process mapping, interlocks, service interfaces, and event records.
A dedicated machine with a reusable control foundation.
BottleMaster manages the repeatable sequence required to close the drain, fill the basin, inject cleaner on configured cycles, circulate wash water, open the drain, rinse, and complete with the drain open.
Configuration depth remains protected behind technician access while operators receive a clear start, pause, stop, cycle, step, and remaining-time experience.
Built on a configurable control foundationWorkflow engine, profiles, Process mapping, interlocks, service interfaces, and event records.Controlled sequence
Six defined process phases.
Step 6 is inserted as a configurable sanitizer dwell when an injection-enabled cycle transitions into a water-only cycle.
Fill + inject
Fill water runs; cleaner doses only inside the allowed cycle and timing window.
Pump / wash
Main pump circulates while fill, drain, and cleaner outputs remain blocked.
Open drain
Drain-open output runs without conflicting with the close direction.
Water rinse
Dedicated rinse water runs with the drain open and cleaner disabled.
Sanitizer dwell
Configured contact time is enforced with process outputs off.
Current platform profile
Configurable without losing operating integrity.
Control integrity
Abnormal states hold priority over normal production.
Drain direction interlock
Open and close outputs cannot be commanded together by the control logic.
Pause output shutdown
Process outputs turn off and the active countdown freezes until resume.
Stop override
Normal sequencing is canceled before the drain-open and stop-rinse routine begins.
Cleaner restriction
Dosing is limited to configured Step 2 windows and never runs during stop-rinse.
Pump restriction
The main pump runs only during the wash step and remains off during stop-rinse and dwell.
Completion discipline
Completion feedback occurs only after the final configured sequence completes successfully.
Machine infrastructure
Hardware and software remain documented as one system.
| Subsystem | Current BottleMaster platform | Role |
|---|---|---|
| Controller | Control hardware | Runs KleanKontrol I/O application logic and field I/O |
| Network | Network interface | Local operator, log, and service interfaces |
| Display | Operator display | Cycle, step, state, prompts, and time remaining |
| Drain | Equipment actuator | Interlocked close and open directions |
| Water | Separate fill and rinse outputs | Step 2 fill, Step 5 rinse, and stop-rinse behavior |
| Process loads | Main pump + cleaner dosing pump | Step 3 circulation and controlled Step 2 injection |
| Time + records | RTC/NTP, event log, notification path | Service history, clocked events, and selected alerts |
Commissioning path
Verify logic before adding energy and water.
Simulate
Verify state transitions, profile combinations, timer behavior, and output permissions.
Bench test
Confirm display, buttons, relay indicators, service interfaces, pause, stop, and completion.
Low-voltage test
Validate the drain actuator, cleaner pump, output interlocks, and mechanical travel.
Wet commission
Calibrate timing, confirm injection and rinse performance, inspect leaks, and record acceptance.
BottleMaster FAQ
A machine product—not a generic washer claim.
The current configurable profile supports 2 through 10 cycles, with four cycles as the legacy-safe default.
Injection can be enabled on selected non-final cycles. The final configured cycle is always treated as water-only.
Normal operation is canceled, process outputs stop, the drain opens, a dedicated rinse runs with the drain open, and the machine remains in the stopped state.
BottleMaster is the complete machine product. Its sequence application, profile, labels, hardware map, and service configuration run on the KleanKontrol I/O control foundation.
BottleMaster
Start a projectTurn bottle sanitation into a controlled machine process.
A BottleMaster project defines vessel handling, utility requirements, timing, cleaning chemistry, operator workflow, and site commissioning.